Category Archives: Experimental

Sig Cub

I started to make one of these for fun. I’ve made the Sig Cub before around 2004 and they are awesome. It’s very enjoyable but beginners might find it a bit intimidating.

I’m using cardboard as a building board. I didn’t have a big enough piece of cardboard on hand so I will just build one wing at a time. Also nickle plated T-pins. I’m going to do the carving with a box cutter.

Also I am going to make a fleet so I can do a couple of fly-aways.

Dayton Wing Mount

I’ve run a Dayton in a hallway which resulted in the wing mount failing. The point of failure on the first break was right behind he tape in the front. The second failure was just ahead of the tape in the back.

We sat at the pub and contemplated (an important part of the design process). 🙂

Here’s the scoop so far. The Squirrel will rarely break for a couple of reasons. One is the wing held in place by an elastic. This not only allows a wing adjustment (and removal) but it has flexibility.

Secondly, the beam is cut to 1/8×1/16″ (to match the motor stick thickness) instead of 1/4×1/16″. I snipped them with scissors since I made the part from scratch. I could have fractured the wood. Laser cutting might be better here.

What I really like about the taping system is the wing doesn’t shift. The plane stays in trim better.

Perhaps the answer is to go to 1/8th Square here. It’s might be strong enough but I need to make sure we don’t start breaking the wing leading edge or something else. Another thing that has come to mind is to split the tape so that the tape will fail. This would be interesting for kids since the make an extra step to cut the tape thinner but learn about the trade-off of the different fail modes that come forward.

Dayton Prototype

I sat down at the lab last night and made a Dayton from a printed template.

I added a set of wheels from one of my wheel experiments. They’re pretty light and I think I may have it figured out how to make them efficiently.

I used an alternate wing. Built it all flat like a Squirrel and then capped the four joints. This gave a bit more area for the winglets to attach. This worked well. I need to figure out if it’s easier for people to do than the earlier embodiment which rotates the wing tips so they are vertical. The wing joints are very stable this way.

We were able to get it to take off in the hallway.  This is a stressful environment for a model plane as it’s guaranteed to get some wall and ceiling strikes. We managed to bring forward two failures. I’ll report on that shortly.

Having all the wing control surfaces is a real joy. You can tweak the flight path very easy. I can see how this could be a hit with kids as it gives them something to think about.

Squirrel with Wheels

Last night we had a gathering at the lab. Celina made a Squirrel from a kit that I had previously dropped off at her house.

I made her up some wheels out of some music wire and some wheels that were given to me by Lloyd Shales (airplane designer).

We got it to take off in the hallway. Wheels are pretty fun for indoor. There was constrained space as the larger rooms in the building all had activities in them. So the wheels make for lots of fun with just a hallway.

Some video will come forward as soon as I get through my camera video.