All posts by Darcy

Box Breakdown

I had a suggestion from a friend of mine that I show the breakdown of materials in a Squirrel mail order shipment. So here are the details a typical Squirrel order of 10 planes.

This isn’t scientific but it gives a good ballpark.

Total Weight of shipment: 266g

The Squirrels  weighed 20.3,  20.0, 19.1, 20.6, 20.3, 18.7, 18.5, 18.5, 19.1 and 18.2 grams. So that comes to a total of 193.3g. The average is 19.3g

Reused cardboard: 67.3g (check out the box cutting machine).

Shipping label: A label seems to be about 0.9g. There are six per sheet of paper and the sheet came out to 4.5g.  So .75g is probably a good number to use.

Glue (Sides): The weight of the box with clothes pins was 90.6g. The clothes pins were 22.0g. The cardboard was 67.3g. So that leaves 1.3g.

Glue (Seam): 0.65g

Glue (Label): The box was 262g without the label and label tape. So that means there is 4 grams for all that. We know the label is 1.3g so there’s 2.7g for glue and tape. So I think 1g of glue and 1.7g for that tape is close.

Tape: 1.7g for the label and

Squirrel Packaging: 13.2g for 10 bags. So that’s 1.32g each.

Squirrels 193.3
Cardboard 67.3
Label 0.75
Glue 2.3
Tape 1.7
265.35

Giving cardboard another life

Cardboard is recycled but why not get more use of it before it goes to be recycled?

This takes a bit of labor but if you’re organized you can get it under control.

First I try and find a cardboard source where I can contact the people who are using the cardboard. I then try and intercept it before it goes to the curb. That way I can find a point in their process where it’s the same box is coming out of their production.

Then I can line them up, cut them apart (all at once) into flat pieces and slice them to the size required for the “box-o-matic” that makes the boxes. You can see a clip of this machine further down.